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Wednesday, February 27, 2019

Case Study †Operations Management Essay

1.0 INTRODUCTIONOperations lovement is defined as the activity of managing the imaginationfulnesss which prep be and deliver products and operate (Slack et al. 2010 p4). This encompasses the entire activity carried out within the organic law. With increase pressure on organizations to deliver optimally at reduced cost, the economic consumption of trading movements has been transformed from that of system seeer to one of system driver. Operations dodge looks at the patterns of strategic decisions and actions in a bid to chasten the roles, neutrals and activities of the trading operations (Slack et al. 2010). An sagaciousness of these strategies is cardinal in ensuring that organizations are well aware of the requirements necessitate to meet the corporal objectives particularise about by management.The report looks at a case study of Concept design run (CDS) a product based manufacturing confederacy looking to break into profit operations. It seeks to come in reliable strategy types prove in the organization and the role operations play in the implementation of this strategies. Also considered is the relationship between the philia percentages locomotelighting possible conflicts, current practices and perceived strengths and weaknesses. Issues such as servitization and development strategies are considered in relation to the companies push for development in neckcloth with its desire to become a receipts provider. An analysis of the impact it pull up stakes present on the societys manufacturing and service discussion sections is likewise considered. Finally, recommendations that go forth interpret operations develop with the vernal growth plan is presented to management.2.0 STRATEGIES IN CONCEPT DESIGNWithin CDS, in that respect is evidence of an amalgamation of strategies. With a diversification of the follows portfolio, the incorporate strategy of the organization had to be reflecting the changing scenario of the line of savvying organization environment. To identify the dissimilar strategy types within CDS, there is first a pick up to understand what strategy is.Strategy give the sack be defined has the total pattern of decisions and actions thatposition the organization in its environment and that are intended to achieve its long-term goals (Slack et al. 2010 P79). Strategy has also been described as the long term direction an organization intends to go (Johnson et al. 2011). In achieving an over arching strategy, three levels of strategies lead to be considered corporate level, occupation level and turn tailal level. The formulation of these strategies bequeath determine how the variant organizational strategies forget interact with one a nonher (Zanon et al. 2013)While corporate level strategy messinesss with the boilers suit purpose and scope of an organization such as where to locate the origin, what type of condescension to engage in business level strategy is to a grea ter extent concerned with the various ways the business nates compete successfully a earningsst other competitors in its segment. Functional strategy looks at ways in which individual partings rear contri only ife to the overall objective of the organization.Operations strategy is concerned with the strategic decision and actions that set roles, objectives and activities of the operations (Slack et al. 2010). It counsellinges more on how the different parts of the organization earth-closet deliver on set strategies through the management of options, cropes and people. Operations strategys primary role is to implement strategy, but with continuous business growth, operations is expected to support and drive the organizations strategy. This allow for see it modify to the militant advantage of the firm (Slack et al. 2010). This is aptly captured in Hayes and wheelwrights foursome stage model of operations contribution.Figure 1. Hayes and Wheelwrights four-stage model of opera tions contribution. Adapted from Slack et al. 2010Slack et al. (2010), identified four different stead to operations strategy Top-down, bottom up, commercialise requirement perspective and resource based perspective. He noted though that all four perspectives are required for right(a) understanding of operations strategy.Although the strategies employed by organizations may differ, it remains important to reconcile the needs of the grocery with operational resources(Slack and Lewis 2008). Hence, it is important to analyse the address through which market needs are reorient with operational realities, thereby ensuring that operation can deliver what it is being asked of them and that this concurrence provide endure over time (Zanon et al. 2013).Evidenced in CDS operations is the implementation of two of the identified perspectives Market requirement and Operations resource perspective.2.1MARKET REQUIREMENT PERSPECTIVE outlineA market requirement perspective focuses on wha t market position requires of operations (Slack et al. 2010). Its focus is not effective on the industry, but it considers where the organization intends to compete as well as the personality of competition (Lowson 2002). Hill (1985), suggested that to win orders in the market stupefy, organizations operations strategy and the market strategy need to be in sync. CDS market function identified a trend that seems to become worked for retailers in the decorative product industry. They realised the importance of fashion trends and its appeal to people. This market requirement led to the creation of a whole new industry.The need for premium, risque quality class product characterised by the many different polish range became a market qualifying criteria that set marketings strategy. This strategy was in line with the overall organizations strategy that saw a shift in the focus of its production of industrial injection-mould plastics to popular household items. In a bid to meet markets demand, supply work had to upmarket its machineries by procuring additional large injection moulding machines to cater for the quick growing volume of products. Also, the design team had to be one stones throw ahead of the competition by ensuring that they had a range of products that testament harbour nodes engaged. Hence, the case study has shown that CDS have been able to develop its operations strategy by allowing operations meet the action criteria required by the market (Slack et al. 2004).2.2 outgrowthS RESOURCE PERSPECTIVE ANALYSISIn the case of operation resource perspective or resource based gaze (RBV),focus is on the organizations operation resources, competencies and capabilities (Lowson 2002). It focuses on the key strengths of the organization, looking at internal resources that cannot be purchased externally, thus providing the firm with competitive advantage through superior performance (Clulow et al. 2007 Fahey and Smithee 1999 Barney 1991). With o perations-led, strategy is developed through sound understanding of current operational capabilities and an analysis of how it can be developed in the future (Slack et al. 2004).An understanding of the organizations strength allow for consequently influence the decision as to which markets should be considered for the deployment of current or future capabilities, and which competitors can pose a flagellum or can be taken advantage of (Hayes et al. 2005). CDS have clear shown the strength of their operations over the years. Early experience gained from the manufacturing of industrial products have set them miles ahead of competition. This is evidenced in the quality of their product which drove gross gross sales to record highs and resulted in retail outlets signing up for the organizations product.The company prides itself on its technical abilities which has been achieved not just from years of experience but by investing in machineries. CDS have acquired latest precision equ ipments with the best quality moulds available. The technical knowledge of the employees also provides the company a unique advantage. Another area of operations that provides competitive advantage for the organization is its design expertise. CDS have in its employ professionally respected designers with the know-how of translating unenviable technical designs into manufacturable saleable products. This has provided the organization leverage when dealing with design houses. The company is clearly leveraging on its operations resources, competencies and capabilities to obtain competitive advantage.3.0AN ANALYSIS OF THE RELATIONSHIP BETWEEN THE CORE FUNCTIONSWithin the context of any organization, there are 3 functions that must exist for the organization to realize its goals of meet customers need. They are1) The marketing function2) The product/service development function3) The operations functionThe marketing function which also comprises of the sales whole is primarily respons ible for communicating what product/service the organization has to straits to consumers in a bid to give in customers put acrosss for the service. The product development functions function is to create new and modified products and run in order to generate future customer request for run. And lastly, the operations function is responsible for fulfilling customers request for service through the production and delivery of products and services (Slack et al. 2010).The ability to efficaciously work with other functions in the organization is a key state for the operation function (Slack et al. 2010 Zanon et al. 2013). Research as shown that in most organizations, different functions within the organization usually employ their own strategies to assist them in realizing their functional objectives. This unfortunately is a basis for corporate misunderstanding, inter-functional differences and rivalry (Hill 2005).While the objective of the operations function remains the product ion of goods and services whilst managing resources, it has to also manage its relationship with other functions of the organization. Due to the nature of its strategic importance, the operations function usually has conflicts with other functions.MARKETINGIn determining an organizations strategic objective, operations and marketing usually adopt different approaches. While marketing tends to emphasise rectifyd service take ins that appeal to customers, operations focus more on efficiency and cost control (Nie and Young 1997). Erickson (2010), stated that the main reason operations and marketing functions in an organization have conflict is collect to their perceived differing objectives. Largely, trade-offs are responsible for the conflicts between these functions as they attempt to relaxation competing priorities (Tang 2010).It is therefore important that organizations manage trade-offs in a manner that lead delay that they dont compromise the over-arching organizational st rategy for gaining competitive advantage. Zanon et al. (2013) in their research identified certain paradigm that organizations needed to implement for thesuccessful collaboration of the two functions. They argued that there is a need for alliance between market needs and operational realities. The objective here is to satisfy market needs while using appropriate operational resources and conjointly developing those resources so that the operations department can acquire new capabilities and provide the firm with sustainable competitive advantage.The marketing function at CDS have been able to effectively market/communicate the quantify of their products to the market, this is evidenced in the phenomenal growth of the company. Through aim, extensive advertisement some(prenominal) on TV and in illustrated magazines, they have been able to drive sales of CDS products. The function have successfully carved a niche market for the organization through the portrayal of its products h as been classy and for the upwardly mobile individual. harvest-tide differentiation, design partnership and extensive research, combined with a marketing conductor with lots of experience and autonomy working with an experienced, technically astute manufacturing department has resulted in the success of the CDS products. The function has also been able to market itself and the regard as it can give to design houses in Europe. Through its marketing activities, CDS is piteous from being just a manufacturer of commodities to a provider of services. notwithstanding the progress that have been recorded by CDS, there bland seems to be a misalignment between the marketing and operation functions. With the success of CDS products and the continuous innovation drive of the organization, it would seem that the marketing function is failing to acknowledge the limitations of the companys capacity. CDS have a problem with the storage of finished goods and this has impacted on the delivery o f product availability from supply services. They are soon struggling to ensure that they meet SKU stocking levels.Another problem has been the step forward of proper planning and effective forecasting by the marketing team. The seasonal nature of CDS products requires that the marketing function carries out comprehensive forecasting to try and annunciate demand. Currently, poor forecasting by the function is costing the organization. Supply services have to deal constantly with issues of utilization,efficiency and growing scarp place this is as a result of ad-hoc requests for urgent production to meet with un-planned demand. To sully wastage and ensure proper alignment, marketing and operations will have to mesh and collaborate better (Johansen and Riis 2005) to ensure that the over corporate objectives are met. natural PRODUCT DEVELOPMENT (NPD)NPD is defined as the transformation of a market opportunity into a product available for sale, through a set of activities executed in a logical way, sequentially and concurrently (Almeida and Miguel 2007). It allows organizations to gain competitive advantage, attract new customers, retain existing customers, and strengthen their ties with the statistical distribution networks (Kotler and Keller 2006). Organizations that successfully introduce new products do so through a well-developed process that leads from creative designs to a successful launch of the product by focusing on satisfying specific customer needs (Chandra and Neelankavil 2008). The acquirement of this task will require NPD to collaborate closely with both operations and marketing. NPD, in comparison to other functions is usually characterised by a high degree of uncertainty, risk and high cost to make changes to initial decisions do (Slack et al. 2010).For CDS, NPD is responsible for transforming designs from marketing into workable design moulds. Operations then ensure that the products from the mould are standardized and tested appropriately and efficiently. The moulds then have to be tested on the production machines. A great deal of inter-functional collaboration is required to ensure that proper scheduling is in place to enable NDP carry out testing without disrupting production. Getting this right is easier said. The candor is that there is usually a delay in getting the moulds from the suppliers in South Korea. This will then result in a need for an urgent test of the moulds. That said, CDSs NPD function are technically sound. They have managed to march on up for themselves a reputation of being able to overcome problems with designs regardless of its nature. The NPD function contributes to the organizations unique operations resource.4.0 AN EVALUATION OF THE IMPACT OF DEVELOPMENT ON THE OPERATION OF THEMANUFACTURING AND SERVICE DEPARTMENTSCDS like most manufacturing organizations are starting to appreciate the inbuilt value of adopting servitization as a practice. Servitization have been described as the proc ess of transforming manufacturers to compete through product-service systems rather than products alone (Baines et al. 2007). The rationale for this transition from strictly product to product- service or purely service can be viewed from three perspectives (Oliva and Kallenberg 2003). They identified the reasons as First, economic. Research has shown that substantial revenue can be generated from products with a long life cycle also services in general have higher margins than products and services also provides a more stable source of revenue as they are insusceptible to the economic cycles that drive investment and equipment purchases. Secondly, there is pressure on organizations from customers demanding more services.This has led to firms adopting a narrow definition of core competencies while increase their dependence on technology to help in their bid to specialize. Lastly, it is viewed as providing competitive advantage. The less visible a service is, and the more repulse dependent it gets, the more the probability of imitation reduces (Oliva and Kallenberg 2003). Manufacturing has long moved beyond production alone and a combination of both products and service business model are now generally accepted as acting a key role in the success of any ripe business (Baines et al. 2014). Companies that have adopted the concept of servitization will probably not follow the product-service compartmentalisation, but will instead seek to distinguish on the basis of the value hint with their customers (Baines and Lightfoot 2013). This is the case in CDS, where the company have had to adopt differing service model while dealing with the design houses and retailer service market.While the design houses have adopted a proposition that sees both companies working together that is the customer wants the company to work with them (Baines et al. 2014), the retailers on the other hand, are happy to leave the management of the entire operation to CDS. Baines et al. (2014) have identified this differing forms of proposition has been base, intermediate and advanced services. The relationship between the retailer services market and CDS can be classified as advanced. This categorization of product-service offering is centred onthe idea that due to the competencies of the company, maintenance and workability of the operations should be managed by the provider of the service. A feature of this type of offering includes customer support agreements, risk and reward sharing contract, and revenue through use contact (Baines and Lightfoot 2013).To meet with demand, and ensure that customers needs are met in terms of product availability, CDS will have to increase its production lines and increase holding capacity. Storage facilities will have to be located closer to the location of their customers. Localised facilities will ensure that store replenishment lead times are reduced. CDS will also have to invest in ICT. Setting up an enterprise resource planning (ERP) system will help connect the stores database with that of CDS. That way, they can easily track inventory levels and are able to respond in a proactive manner. Also, Oliva and Kallenberg (2003) argued that a good practice will be to set up a new service department whose focus will be to drive and improve performance objectives.The consolidation of the service offered is usually accompanied by a strong initiative to improve the efficiency, quality and delivery time of the services provided, and the creation of additional services to supplement the service offering. The consolidation of services also comes with the development of a observe system to assess the effectiveness and efficiency of the service delivery. This monitoring deviceing system allows managers realize the size of the service market and account for services contribution to the firms operations (Oliva and Kallenberg 2003). Internally, these changes create the transparency of poetry needed to get a cle ar sense of direction and to monitor the success or failure of executed changes (Oliva and Kallenberg 2003). Externally, the improvement of quality will establish CDS as a reputable service provider among its clients.CDS has seen strong and continuous growth over the years, albeit its focus had been centred on a maven product type. With the recent direction of the organization, there are real concerns border it rapid growth and its diversification into services. Southard and Swenseth (2003) identified certain issues that evolving organizations encounter due to rapid growth, they include bottle-necks, back-orders, and decreased profits despite increased sales. whatsoever of these issues are evidenced in CDS. The rapid growthof the organization has resulted in capacity cogitate issues. There is one in every dozen chances of a product not being available, continuous scheduling breakout due to demand surpassing supply and the popularity of its product and wide betrothal usually leads to stock outs. The manufacturing function seems to be stretched to the limit with support services equally struggling. It would seem that the organization is currently unprepared for the changes.5.0RECOMMENDATION TO MANAGEMENTIn line with the companys objective for growth, it has become imperative to bid the operational issues that can hinder the organizations growth strategy. Using the product/service lifecycle to analyse the organizations current operations, it is obvious that the transition from being a purely product based manufacturing company to a product-service based organization is still in the infancy state. This is characterised by uncertainty as customers needs are not well understood. Hence, operations management will be required to develop flexibility to cope with any changes and be able to give the product/service performance that will ensure quality is maintained (Slack et al. 2010). Other issues to be considered by management includes the issue of capacity ma nagement.To meet with the demand of the market and its growth strategy, CDS will be required to get more warehouses and hold more inventories. The plastic business is clearly one of volume hence CDS has to ensure that it maintains its status of been a reliable supplier. It also has to effectively operationalize it marketing strategy. The company is currently plagued by poor forecasting and planning. There is a need to upscale the competencies of the sales representatives. This will enable them gather appropriate data that can then be fed into the organizations planning to help reduce scheduling related issues, stock outs and disruptions. Also required is an alignment between the strategies of the core functions. tied(p) business meetings, where issues relating to each function get tabled will help build better understanding among the different functions.REFERENCES/BIBLIOGRAPHYALMEIDA, L.F. and MIGUEL, P., 2007.Managing new product development process A proposal of a theoretical mod el about their dimensions and the dynamicsof the process. Unpublished Phd. thesis, Universidade de Sao Paulo. BAINES, T., LIGHTFOOT, H. and SMART, P., 2011. Servitization within manufacturing. Exploring the provision of advanced services and their impact on vertical integration. journal of Manufacturing Technology Management, 22(7), pp. 947-954 BAINES, T. et al., 2013. Servitization of Manufacture. Exploring the deployment and skills of people critical to the delivery of advanced services. Journal of Manufacturing Technology Management, 24(4), pp. 637-646 BAINES, T. and LIGHTFOOT, H.W., 2014. Servitzation of the manufacturing firm. 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